IONHEAT all rights reserved 2019

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Innovation, experience and high quality services

Wide range of Engineering and Manufacturing services

We provide support in any stage and throughout the product development chain

01. Design &
Engineering​

02. Manufacturing
& Production​

03. Heat Treatment

04. Assembly

05. Quality Control

06. Furnaces and
Spare Parts

Ideas that become innovative solutions

Design & Engineering​

From concept and mechanical design, to electrical engineering, control and automation.

We are an ideal ally for outsourcing engineering processes. Our adaptable engineering and design team are ready to put their abilities and talent into your ideas to make them come to life and work.

Our production and manufacturing plant

Manufacturing and Production

We provide support and produce industrial parts with precision finishes to make your production results efficient and profitable

A wide range of tangible solutions for different industry needs: material selection, production process, mechanical parts manufacturing, heat treatment and finishing processes.

Heat treatment in vacuum and
controlled atmosphere furnaces

Heat Treatment

All kinds of heat treatment services for a wide variety of steel grades and non-ferrous metals.

Final product assembly

Assembly

Proven experts in designing and implementing productive assembly lines to achieve high quality and effective deliveries.electrical engineering, control and automation.

With our free trade zone plant based in Rionegro, close to the International Airport, we offer smart logistics solutions that translate into adaptability, flexibility and time efficiency. Assembly lines can be designed, expanded and contracted depending on demand, assuring close control of your investment and timely deliveries.

Quality control and laboratory tests.

Quality Control

Research, development and part testing for quality assurance and process tuning

A specialized metallurgical laboratory with high technology for detecting and reducing potential failures. Identify the causes of wear, corrosion and abrasion problems in your mechanical elements.

Furnaces and
Spare Parts

We design, manufacture and commercialize high tech ion plasma nitriding equipment.

Environmentally friendly and efficient plasma nitriding technology: GlowTech, NitrEos, IonVac and GlowFit, our solutions to assure effective return on investment.

Mechanical design

  • 3D modeling in Solid Works ®
  • Concept engineering
  • Creating drawings and instructions
  • Finite elemements simulations of static structural mechanics, vibration and transient analysis
  • Simulation of stationary and transient flows, conjugated heat transfer (fluid to solid) and radiation simulations.

Control and Automation Engineering​

  • Automation systems design
  • CAD drawings and electrical design of cabinet distribution and control
  • Development of PLC software, SCADA design and user interface
  • Equipment retrofitting
  • Inspection equipment development through artificial vision Intelligent machine design and implementation
  • Field system diagnosis
  • Process control consultation

Manufacturing and Welding​

  • TIG, MIG, MMA
  • Tanks, vacuum vessels and welded structures
  • Shot blasting
  • Powder coating
  • Wet paint

Special high wear resistance casting

Machining

  • CNC turning
  • Horizontal CNC machining centers
  • Vertical CNC machining centers
  • Powder coating
  • Surface grinding

Machinery parts

Complementary processes​

  • Plate/sheet cutting and bending.

Tools

  • Industrial knives, punches, dies and jaws for industrial processes in all sectors. Food, paper/cardboard, leather, plastic and metalworking, among others.

Our three plants with vacuum furnaces, controlled atmosphere and state-of-the-art plasma nitriding, ensure strict control of all parameters involved in the process. Achieve optimal properties and repeatable results by controlling atmosphere composition,temperature, gas flow, electrical power and time.

Thermochemical

  • Carburizing, Carbonitriding, Nitriding and Nitrocarburizing.
    NitrEos System is 100% environmentally friendly and free of cyanide salts. Obtain a hard surface, wear resistant with a low friction coefficient and corrosion resistant.

Heat Treatment​

  • Hardening, Annealing, Normalizing and Stress reliever.

Efficient processes – Mechanical assembly​

  • Our qualified workers and engineers are ready to build the most efficient assemblyprocess for your requirements.

Wiring, assembly and electrical tests​

  • We assemble and test electrical panels, complemented with input and output tests, software programming and verification functionalities.

Control and Automation Engineering​

  • Flexible assembly lines

Hardness

  • Measurement on Rockwell scales Hrc, HRB, HRA, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T, HB/62.5, HB/127, HB/250, under the ASTM E18 standard.

Micro hardness

  • Microhardness profiling in a Vickers scale Hv10, Hv25, Hv50, Hv100, Hv200, Hv500, Hv1000, under the ASTM E384 standard. Data logging and analysis with specialized software.

Non-destructive tests in welds​

Metallography

  • Measurement of coatings or hard layers with optical microscopy, measurement of grain size and failure analysis. Sample preparation and micrographic etching under ASTM standards.

Chemical composition analysis

  • Optical emission spectometry (ICP-OES).

Thickness of electrolytic coatings​

  • With coloumbemetric method, uder the ASTM B504 standard.

Scanning system and 3D mechanical modeling

Salt spray chamber

  • Corrosion resistance tests under the ASTM B-117 standard.

Automation and control

  • Parameters configuration and I/O test. Automation: system functionality and start-up tests.

Design and implementation of inspection stations through artificial vision

Helium leak detection for pressure or vacuum vessels​

Advantages of plasma nitriding

  • Obtaining hard surface layers, wear resistant, with a low friction coefficient and corrosion resistant.
  • Virtually zero deformations, preventing subsequent correction. In addition, increased fatigue resistance in mechanical elements.
  • Replaces carburizing for low load applications.
  • Capacities up to 1500 mm in diameter and 2200 mm in length..
  • Adaptability for stainless steel process, including the 300 series, providing good wear resistance.
  • Strict process control, which allows the adjustment of metallurgical results to both the material and end use.

01

Ideas that become innovative solutions

Design & Engineering​

From concept and mechanical design, to electrical engineering, control and automation.

We are an ideal ally for outsourcing engineering processes. Our adaptable engineering and design team are ready to put their abilities and talent into your ideas to make them come to life and work.

Mechanical design

  • 3D modeling in Solid Works ®
  • Concept engineering
  • Creating drawings and instructions
  • Finite elemements simulations of static structural mechanics, vibration and transient analysis
  • Simulation of stationary and transient flows, conjugated heat transfer (fluid to solid) and radiation simulations.

Control and Automation Engineering​

  • Automation systems design
  • CAD drawings and electrical design of cabinet distribution and control
  • Development of PLC software, SCADA design and user interface
  • Equipment retrofitting
  • Inspection equipment development through artificial vision Intelligent machine design and implementation
  • Field system diagnosis
  • Process control consultation